Vacuum systems control with control cabinets
- Smart pump control
- Reliable leak detection
- Sustainable panel construction
Automation control cabinets for vacuum systems
Vacuum systems play a crucial role in a variety of industries, from packaging and food to semiconductor and research. For reliable operation, a well-designed automation control cabinet essential. These control cabinets provide not only safe pump control and accurate leak detection, but also integration with modern protocols such as Modbus or Profinet. Smart panel construction ensures stability and energy efficiency. Gerbin Control supplies control cabinets that meet the relevant standards and are designed for a long, failure-free service life in demanding processes.
Paneelbouw Pioniers voor Machinebouw
Met de precisie van een horlogemaker en de souplesse van een acrobaat, zet Gerbin Control zich in voor het creëren van maatwerk elektrotechnische panelen voor de machinebouw. Als veerkrachtige speler in de paneelbouw, schakelen we snel, zonder in te boeten op kwaliteit of duurzaamheid. Stap in onze wereld van innovatie en ontdek hoe we uw machinebouw-projecten naar een hoger niveau kunnen tillen.
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UL/CSA
UL / CSA certificering voor uw panelen in huis.
What are vacuum systems with automation control cabinet?
Vacuum systems are widely used in industries such as food processing, packaging, medical technology, semiconductor and research laboratories. They provide controlled extraction of air or gas, making processes reliable and reproducible. The automation control cabinet is at the heart of control here: from regulating vacuum pumps to monitoring system pressure and leak detection. Through integration with PLC systems and industrial protocols such as Modbus, Profinet or OPC UA, optimal communication and process control is achieved.
A control cabinet in this domain is not just a collection of components. It is a robust system that ensures safety, continuity and energy efficiency.
Important standards and guidelines
NEN-EN 60204-1 - Safety of machinery.
In vacuum systems, electrical safety and correct wiring play a key role. According to NEN-EN 60204-1, the control cabinet must be designed and tested with attention to:
- safe grounding and isolation,
- correct cable coding,
- Overcurrent and short-circuit protection.
ATEX 114 - Explosion-proof environments.
When vacuum systems operate in hazardous areas, it is crucial that the control cabinets comply in accordance with ATEX 114 (2014/34/EU).. This means matching design and component selection to Zone 1 or Zone 2 (gas) or Zone 21/22 (dust).
CE mark
All switchboards must be CE marked. This shows that the distributor meets essential safety requirements, including EMC and low-voltage directive.
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Applications in industry
Vacuum systems are versatile and require specific controls for each application. Examples include:
- Food & packaging: vacuum packaging of food products, where the control cabinet controls the pumps and optimizes cycle times.
- Semiconductor: ultra-clean vacuum environments where precise pressure control is essential.
- Medical and pharmaceutical sector: vacuum systems for sterilization and laboratory equipment, where reliability and traceability are key.
- Process Industry: leak detection and pump control in chemical plants.
Linking to SCADA or HMI systems provides real-time insight into status, trends and maintenance needs.
Benefits of an automation control cabinet for vacuum systems
A well-designed control cabinet offers significant benefits:
- Reliability – Continuity in critical processes through redundant pump controls and automatic changeover.
- Safety – Integration of safeguards against overpressure, short circuit and uncontrolled downtime.
- Energy Efficiency – Smart control prevents unnecessary energy consumption, with variable speed drives or load sharing.
- Traceability – Logging and trending via PLC or SCADA provide visibility and compliance.
- Flexibility – Integration of industrial protocols makes interfacing with other systems easy.
The process from design to commissioning
At Gerbin Control, the realization of control cabinets for vacuum systems takes a structured approach:
- Design and engineering
Using EPLAN, the design is worked out, including schematics for pump control, protection and leak detection. This takes into account the requirements of NEN-EN 60204-1 and, where necessary, ATEX 114. - Panel building
Switchboards are built in our own workshop, equipped with all necessary components and wiring. Each panel is supplied with a declaration of conformity and test report. - Software integration
PLC programming (for example, Siemens TIA Portal) ensures precise control of pumps and alarm functions. Linkage to SCADA/HMI makes operation and monitoring intuitive. - Test and verification
Before delivery, the cabinet is tested according to FAT (Factory Acceptance Test). On site follows the SAT (Site Acceptance Test), including verification of vacuum levels and alarm scenarios. - Commissioning
After testing, the system is integrated into the production process, with attention to fine-tuning and documentation.
Years of experience in the field of industrial automation
Efficiency and reliability in industrial automation
With Gerbin Control as your partner, you benefit from several specific advantages. We strive for reduced Total Cost of Ownership (TCO) and offer electrical components that meet the highest standards. In addition, we combine flexibility with competitive pricing, increase the efficiency of your systems and machines, and have an international network and UL/CSA certification.
Gerbin Control as your partner for vacuum systems
Gerbin Control supports companies in the automation of vacuum systems by supplying reliable and customized switchboards. With our expertise in panel construction and knowledge of standards such as NEN 61439 and NEN 60204, we provide safe and efficient solutions that perfectly match industrial requirements. Our engineers work with EPLAN, integrate protocols such as Modbus and provide thorough testing, including FAT and SAT, so you are assured of a stable and reliable system.
Whether it involves pump control, leak detection or linking a vacuum system to a wider process, we think along with you in design, construction and commissioning. Thanks to our experience in sectors such as food, logistics and petrochemicals, we know how important continuity and safety are in complex installations.
Are you looking for a partner who not only supplies switch boxes, but also thinks along with you about the complete control of your vacuum systems? Then contact Gerbin Control for advice or a quotation. Together we will provide a solution that is ready for the future.
Frequently asked questions about vacuum systems
What role does a control cabinet play in vacuum systems?
A control cabinet is the heart of the control system of a vacuum system. In it, pumps, valves and sensors are controlled and monitored. The control cabinet ensures that processes run safely, stably and energy efficiently. In addition, the cabinet provides space for functions such as leak detection, automatic pump control and monitoring of critical parameters. Without this central control, a vacuum system would be less reliable and more difficult to manage.
How does leak detection contribute to the reliability of vacuum systems?
Leak detection is critical to the performance and safety of vacuum systems. Small leaks can lead to pressure loss, energy waste and increased pump wear. By equipping a control cabinet with sensors and software that detect leaks in a timely manner, maintenance can be performed proactively. This minimizes downtime and extends plant life.
What standards are relevant to switchgear in vacuum systems?
For switchboards in vacuum systems, NEN-EN-IEC 61439 (low-voltage distributors) and NEN-EN 60204-1 (machine wiring), among others, apply. In explosive environments, ATEX 114 may apply. In addition, IP protection classes are often used to classify enclosures. Compliance with these standards ensures the safety, reliability and export suitability of the control cabinet.
Can control cabinets for vacuum systems be interfaced with SCADA or PLC?
Yes, modern control cabinets for vacuum systems are designed for integration with PLC and SCADA environments. This makes it possible to centrally visualize processes, monitor trends and manage alarms. Via protocols such as Profinet, Modbus or OPC UA, the systems can easily communicate with other machines or the overall control system.
What industries are vacuum systems with automated control cabinets suitable for?
Vacuum systems with control cabinets are widely used in industries such as food processing, packaging, pharmaceuticals, plastics production and high-tech. Wherever controlled pressure, airless processes or hygienic conditions are required, an automated vacuum system offers benefits. With flexible control cabinet design, systems can be tailored to specific industrial applications.
