Bulk handling automation
- Accurate dosing and recording
- Robust system for heavy-duty processes
- Seamless integration with your line
Automated bulk processing: efficiency and control in material flows
Bulk handling automation includes the control of installations for conveying, dosing, weighing and processing large quantities of raw materials or products in bulk. Think of powders, grains, granulates or liquids that are processed in silos, screw conveyors, elevators or mixing systems.
Gerbin Control provides high-quality control systems for bulk handling applications in food processing, chemicals, recycling, feed production and other process-oriented industries. Our systems ensure accurate, fault-free and efficient handling of bulk goods – fully tailored to your process.
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Efficiency and reliability in industrial automation
With Gerbin Control as your partner, you benefit from several specific advantages. We strive for reduced Total Cost of Ownership (TCO) and offer electrical components that meet the highest standards. In addition, we combine flexibility with competitive pricing, increase the efficiency of your systems and machines, and have an international network and UL/CSA certification.
Application of automation in bulk handling
Automatically controlling bulk flows requires perfectly matched control of mechanical and pneumatic installations. Whether filling silos, dosing ingredients or filling product flows into bags or containers – each step in the process must be precise and coordinated.
At Gerbin Control, we design control systems that control the entire line: from raw material infeed to final packaging. This takes into account flow rates, buffer storage, overflow protection, level measurement, dust extraction and cleaning cycles. Our panels ensure stable operation, even in continuous or batch processes.
Years of experience in the field of industrial automation
Custom engineering and manufacturing
No bulk process is identical – every project has its own challenges in terms of product characteristics, capacity needs, ATEX requirements or installation environment. That’s why Gerbin Control develops fully customized control systems, working closely with process engineers and machine builders.
Our systems are designed in EPLAN and built with industrial components that are resistant to dust, vibration and temperature fluctuations. Whether it’s a conveyor belt, big bag station or complete mixing line, we provide the right control and integration with the rest of your automation environment.
Full line direction and synchronization
Gerbin Control focuses on creating one central control over the entire bulk processing line. From an HMI or SCADA interface, the operator gets an overview and control over all steps in the process. Communication between machines, weighing systems and safety components is tightly synchronized, preventing blockages, over-doses or waste.
In the event of malfunctions or deviations, the system provides clear notifications and automatic corrections as needed to maintain process flow.
Traceability and process security
Our automation solutions enable complete recording and tracking of raw materials and batch flows. This is critical for industries where quality, safety and documentation are key.
By continuously logging process parameters and production data, the system can not only detect failures faster, but also meet requirements around traceability, quality control or certification.
Robust design and ease of maintenance
Bulk handling systems are often used in dusty, intensive or heavy-duty environments. Therefore, we build our control panels with extra attention to robustness, accessibility and durability.
The internal layout is clear, wiring is solidly finished and components are logically grouped. As a result, maintenance and inspection work can be carried out quickly and safely, minimizing downtime.
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Frequently asked questions about bulk handling automation
What does bulk handling automation involve?
Bulk handling automation is the automatic control of systems for processing large quantities of bulk goods such as powders, granulates or liquids. Consider processes such as transportation, dosing, storage, weighing and mixing. Automating these steps creates a controlled, safe and efficient process with minimal manual handling.
In what industries is bulk handling used?
Gerbin Control provides automation solutions for bulk handling in industries such as food processing, chemicals, feed production, recycling and building materials. Applications range from dosing ingredients in baking mixes to moving plastic granules, filling silos or processing residual streams.
Can an existing bulk processing system be automated?
Yes. We also provide solutions for modernizing existing plants. Whether replacing control panels, adding level sensors, or integrating a new dosing unit – we ensure a smooth integration, with minimal impact on your existing process.
How is accuracy of dosing and weighing ensured?
Our systems use high-quality weighing modules and precise control logic. Through direct feedback from sensors and load cells, dosages are automatically corrected. In addition, we can log calibration data and measured values for quality control or auditing purposes.
What happens when there is a malfunction or blockage in the system?
Gerbin Control’s systems are equipped with fault detection, alarms and safety functions. In the event of a blockage or error message, the process is stopped in a controlled manner and the operator receives clear feedback via the control panel or SCADA. This prevents damage to machines or products and allows for quick intervention.
Does Gerbin Control also support ATEX environments?
Yes, if required, we design and build control systems that comply with ATEX directives for hazardous areas. We then select specially suitable components and design the housing and cabling according to the applicable standards. This enables us to provide safe solutions for powder processing in enclosed plants, among other things.
